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Special Die Steel

Special Die Steel

What is Procerax ?

  • Porous Composition: PORCERAX II® is a metal with a pumice-like composition. PORCERAX II® metallic dies are 20-30% porous by volume due to a system of interconnected pores. Average pore diameter is 10µm.

Effective Gas Release:

  • Resin shrinkage generally occurs when a layer of air or gas is trapped between the mold surface and the resin. PORCERAX II® allows the extraction of this gas, avoiding the problems of shrinkage and uneven luster due to irregular adhesion of the resin to the mold surface.

One Piece Forming:

  • PORCERAX II® simplifies die structure and gating systems through one piece forming.

What benefits does porcerax II brings to you ?

Due to its excellent permeability, PORCERAX II® is ideal for injection molding applications. This permeability is a result of Porcerax's porosity, which allows gases and air to be extracted through the material itself, eliminating gas-related defects. When used as a die material for injection molding, PORCERAX II® can be worked and machined just like conventional die materials using processes such as EDM machining, etching, cutting and grinding.

  • Improved product quality
  • Reduced rejection rate
  • Improved casting precision
  • Reduced energy consumption
  • Reduced material consumption
  • Reduced labor costs

Applications:

Porcerax II can be used for any plastic processing Industry

  • Injection Moulding
  • Special & Large part Vacuum Forming
  • Thermoforming cavity , insert etc.
  • Blow moulding
  • Casting
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