SPECIAL DIE STEEL
What is Procerax ?
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Porous Composition: PORCERAX II® is a metal with a
pumice-like composition. PORCERAX II® metallic dies are 20-30%
porous by volume due to a system of interconnected pores. Average
pore diameter is 10µm.
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Effective Gas Release: Resin shrinkage
generally occurs when a layer of air or gas is trapped between the
mold surface and the resin. PORCERAX II® allows the extraction
of this gas, avoiding the problems of shrinkage and uneven luster
due to irregular adhesion of the resin to the mold surface. |
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Partial Usage: PORCERAX II® can be
used as part of a die. PORCERAX® is used at specifically chosen
points in order to release gases during injection.
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One Piece Forming: PORCERAX II® simplifies
die structure and gating systems through one piece forming.
What benifits does porcerax II brings to you ?
Due to its excellent permeability, PORCERAX II® is
ideal for injection molding applications. This permeability is a result of
Porcerax's porosity, which allows gases and air to be extracted through the
material itself, eliminating gas-related defects. When used as a die
material for injection molding, PORCERAX II® can be worked and machined
just like conventional die materials using processes such as EDM machining,
etching, cutting and grinding.
- Improved product quality
- Reduced rejection rate
- Improved casting precision
- Reduced energy consumption
- Reduced material consumption
- Reduced labor costs
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Applications
Porcerax II can be used for any plastic processing
Industry
- Injection Moulding
- Special & Large part Vacuum Forming
- Thermoforming cavity , insert etc.
- Blow moulding
- Casting
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PorceraxII can be used in any process where one would need
to overcome air related problems.
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Porcerax II Solves Your Problems |