SERVICES
'Solution 4U ' provides an array of services right from concept development
to production level efforts, and all phases in between. Whether you are an
entrepreneur with a concept, a small business owner without an available
engineering staff, or an experienced engineer or manager needing specific
product development or process assistance, we can fulfill your design and
product development needs under one single roof.
Our expertise encompass the following services that we provide-
3D Solid Model/ CAD/CAM Design
Our core competency lies in 3D Designing which is the strength of our
organization. Our design team is an integrated group of design professionals
who form the human capital on which we have built our success on.
Our services of 3D modeling include accurate conversions of 2d drawing into
3d models and 3D rapid prototyping services. We build parametric feature
based models of your existing non-parametric models. Our use of ProEngineer
and Solid Works for modeling also ensures seamless transfer of data into any
other software because of fine capabilities of Pro/E in data exchange.
We can also assist in import of any external data in any format like IGES,
VDA, STEP etc. into Pro/engineer.
Conceptual and Industrial design
Our Conceptual and Industrial Design is focused on concepts, products and
processes. In addition to considering aesthetics, usability, and ergonomics,
it can also encompass the engineering of objects, usefulness as well as
usability, market placement, and other concerns.
The use of our Industrial Design in a product development process leads to
added values by improved usability, lowered production costs and more
appealing products.
Industrial Design for Manufacturability and Assembly
For a good Industrial Design to be successful, it is imperative that the
design is feasible in terms of manufacturability and assembly . This enables
the product with the design to be manufactured in large numbers in an
assembly line with minimal need for intervention and correction.
Our efforts in industrial design are aimed in the direction of designing
products which maintain reliability and durability in its structure and
functionality while providing ease of production at the same time. This
enables the products to have high quality standards and also quantitatively
reduce the cost of production
Our Mold Flow analysis is structured to reduce design and production errors
through in-depth CAE mold flow analysis which gives important data to
guarantee consistent product specifications, long lasting molds &
tooling, and the highest possible product quality.
Using a customer-supplied part design, we construct a computer model of the
mold. The Moldflow software then uses this model and the processing
characteristics of the specified resin to predict how the resin will flow
through the mold and into the cavities. This allows various key molding
attributes, such as melt temperature, pressure profile, or time-to-fill, to
be studied and optimized "virtually" before the mold is built. In
this way, costly and time-consuming tooling rework is avoided.
Rapid Prototyping Services
We undertake rapid prototyping services that adheres to your product
specifications accurately. Our prototypings are highly time-saving. We also
perform rapid tooling techniques for pre-production evaluations.
In order to gather data for evaluations, one or more prototypes are made in
a process of incremental development where each prototype is influenced by
the performance of previous designs, in this way problems or deficiencies in
design can be corrected. When the prototype is sufficiently refined and
meets the functionality, robustness, manufacturability and other design
goals, the product is ready for production.
Our prototypes are helpful because users get an idea of what the product
will look like, and make it easier for users to make decisions without
waiting for the prduct to be built.
We provide total project management right from the conception to production
stages. Our Goal is to review and improve existing products or manufacturing
processes not meeting needs. Our Project Management initiatives tries to
gain control over four variables which are-
Time -The amount of time required to complete the project. Typically broken
down for analytical purposes into the time required to complete the
components of the project.
Cost -Cost to develop a project depends on several variables including:
labor rates, material rates, risk management, plant , equipment, and profit.
Scope - The overall definition of what the project is supposed to
accomplish, and a specific description of what the end result should be or
accomplish. A major component of scope is the quality of the final product.
Risk - Potential points of failure. Most negative risks can be overcome or
resolved, given enough planning capabilities, time, and resources.
Process Improvement and Optimization
We undertake feasibility studies and project reports for
the alternative materials, manufacturing process, process improvement and
updation for enhanced efficiency and reduced cost. This in turn leads the
clients to stay tuned with the latest technological advancements and also
enables them to offer better quality products at reduced rates.
More over, we keep a tab on latest advancements and update customers with
studies and reports, analyses and future alternatives along with their
respective advantages .