Molding Shop
Our molding shop has 16 machines at two facility which are micro-processor
based and have PID temperature control. All these machines have adequate
material loading facilities like hopper dryer and auto loading. we also have
two mold temperature controller and hot runner units. We also have 3 hot air
circulating pre-dyeing over for raw material pre-heating.
Thermoforming
We use sophisticated machines for a variety of thermoforming applications.
These are mainly used for packaging in food industry. We have in-house sheet
extrusion equipment that enable us in faster and large scale production.
Roll fed machines and sheet fed machines are installed for large volume and
small volume production respectively. The two processes can be carried out
independent of each other to solve the complexities of sheet extrusion
equipment and thermoforming machines.
Vacuum forming
Vacuum forming is a sheet forming process, which involves the formation of
thermoplastic sheets into three dimensional shapes through the application
of heat and pressure. Sophisticated machines and equipment are installed for
high level of vaccum forming. Roller cutting machines, form filling seal
machines, automatic blister machines are some of our highly productive and
useful machines.
Injection Compression Molding
This is process mainly set to achieve thin wall product as well advisable
to fast cycle molding with minimum of warpage , We have developed
successfully container lid , It require few special feature in machine and
tool but can be handled well by normal processor.
Tool Room
Tooling is the most important part of any product development - be it the
pilot tool, soft tool, fully harden or any other tool, as per product
requirement and development cycle. We have a tool room, which is fully
equipped with all basic as well as advanced facilities. In addition to that
we also have a team of committed and experienced design professionals to
handle your job with satisfaction. The list of machineries are mentioned
below.
| List of Machines |
| Sr |
Machines Description |
Qty |
Size /Capacity |
| 1 |
CNC VMC (Vertical Machine Center) |
|
|
| A |
Sanco |
1 |
2000 X 1300 X 900 |
| B |
Rambo |
1 |
1000 X 600 X 600 |
| C |
Feeler |
2 |
800 X 500
560 X 400 X 400 |
| 2 |
CNC WIRE EDM |
3 |
450 X 300 X 250 |
| 3 |
Lathe Machines 6 feet |
2 Nos |
Center Ht -16” & 14 |
| 4 |
Lathe Machines 10 feet |
1 Nos |
Center Ht-16” |
| 5 |
Lathe Machines 4 feet |
3 Nos |
Center Ht-12” & 8” & 8 |
| 6 |
Lathe Machine 8 & 4 foot |
2 Nos |
Center Ht-14” & 10 |
| 7 |
Radial Drilling Machine – Dia 1 ½” |
1 Nos |
1 ½” |
| 8 |
Drilling Machine – Dia ¾ |
4 Nos |
¾” |
| 9 |
Radial Drilling Machine 1 ½” |
1 Nos |
1 ½ |
| 10 |
Radial Drilling Machine 2 ½” |
1 Nos |
2 ½ |
| 11 |
Pentograph Machine - 3D |
1 Nos |
3 D |
| 12 |
Surface Grinder 10” X 20” |
2 Nos |
10” X 20” |
| 13 |
Surface Grinder 8” X 16” |
1 Nos |
8” X 16” |
| 14 |
Spark erosion Machine – Joemars, Make
Taiwan with Orbit cut (1050 X 600 X 500 ) |
2 Nos |
(1050 X 600 X 550 MM) |
| 15 |
Spark erosion Machine – Joemars, Make
Taiwan with Orbit cut (1050 X 850 X 560 ) |
2 Nos |
(1500 X 850 X 560 MM) |
| 16 |
Milling Machine – MMT MITR |
2 Nos |
MMT MITR |
| 17 |
Tool Grinder |
1 Nos |
|
| 18 |
Bench Grinder |
2 Nos. |
|
| 19 |
Portable Grinder |
1 Nos. |
|
CAD/ CAM Systems
We are equipped with a variety of CAD softwares including Auto CAD 2000,
Mechanical Desktop Version 4.1 [2 Sheets] & SDRC's IDEAS Master Series
(latest version) for Auto CAD 3D Modelling & Mould Designing. We use
command & generative machining for our CAM equipments of which we have 1
sheet each.
The company offers the functionality of a typical high-end integrated
CAD/CAM Design system. In the present environment, corporate strategies are
being developed based on the long-term commitment to make changes in the
context of the whole organization rather than a collection of individual
organizational components.
The strategy that is followed has proved to be effective as the first step
towards automating & manufacturing related functions. It ultimately
achieves the corporate objective of Computer Integrated Manufacturing (CIM).
