Fiber Reinforced Plastics Product - Commercial Tooling,CAD CAM Design System,Food Packaging Equipment,India

Molding Shop
Our molding shop has 16 machines at two facility which are micro-processor based and have PID temperature control. All these machines have adequate material loading facilities like hopper dryer and auto loading. we also have two mold temperature controller and hot runner units. We also have 3 hot air circulating pre-dyeing over for raw material pre-heating.

Thermoforming
We use sophisticated machines for a variety of thermoforming applications. These are mainly used for packaging in food industry. We have in-house sheet extrusion equipment that enable us in faster and large scale production. Roll fed machines and sheet fed machines are installed for large volume and small volume production respectively. The two processes can be carried out independent of each other to solve the complexities of sheet extrusion equipment and thermoforming machines.

Vacuum forming
Vacuum forming is a sheet forming process, which involves the formation of thermoplastic sheets into three dimensional shapes through the application of heat and pressure. Sophisticated machines and equipment are installed for high level of vaccum forming. Roller cutting machines, form filling seal machines, automatic blister machines are some of our highly productive and useful machines.

Blow Molding
Blow molding is a manufacturing method used in the plastics and polymers industries to create hollow but strong containers for their clients. Plastic beverage bottles and fuel tanks are commonly created through blow molding. A typical blow molding machine set-up uses an extruded plastic preform and compressed air to fill the chamber of a divided mold. The two halves of the mold separate and the finished container is released.

Injection Compression Molding
This is process mainly set to achieve thin wall product as well advisable to fast cycle molding with minimum of warpage , We have developed successfully container lid , It require few special feature in machine and tool but can be handled well by normal processor.

Post Production facility

Accessories
This are mainly supporting and important part of any quality production system ,they not only control quality of the product but increase production efficiency in most of the cases. There are number of accessory like Hopper Dryer , Loader , De humidifier , Oven , material handlig trolly , fork lift ,Oil Circulating unit , hot temp contoller , chiller etc. which confirms the self cirtification of molder and generate confidence in vendor to avail quality product each time.

FRP Process
We also offer FRP [ Fiber Reinforced Plastic] Product to customise size and shape for small and large production

Tool Room
Tooling is the most important part of any product development - be it the pilot tool, soft tool, fully harden or any other tool, as per product requirement and development cycle. We have a tool room, which is fully equipped with all basic as well as advanced facilities. In addition to that we also have a team of committed and experienced design professionals to handle your job with satisfaction. The list of machineries are mentioned below.

List of Machines
Sr	Machines Description	Qty	Size /Capacity
1	CNC VMC (Vertical Machine Center)
A	Sanco	1	2000 X 1300 X 900
B	Rambo	1	1000 X 600 X 600
C	Feeler	2	800 X 500 560 X 400 X 400
2	CNC WIRE EDM	3	450 X 300 X 250
3	Lathe Machines 6 feet	2 Nos	Center Ht -16” & 14
4	Lathe Machines 10 feet	1 Nos	Center Ht-16”
5	Lathe Machines 4 feet	3 Nos	Center Ht-12” & 8” & 8
6	Lathe Machine 8 & 4 foot	2 Nos	Center Ht-14” & 10
7	Radial Drilling Machine – Dia 1 ½”	1 Nos	1 ½”
8	Drilling Machine – Dia ¾	4 Nos	¾”
9	Radial Drilling Machine 1 ½”	1 Nos	1 ½
10	Radial Drilling Machine 2 ½”	1 Nos	2 ½
11	Pentograph Machine - 3D	1 Nos	3 D
12	Surface Grinder 10” X 20”	2 Nos	10” X 20”
13	Surface Grinder 8” X 16”	1 Nos	8” X 16”
14	Spark erosion Machine – Joemars, Make Taiwan with Orbit cut (1050 X 600 X 500 )	2 Nos	(1050 X 600 X 550 MM)
15	Spark erosion Machine – Joemars, Make Taiwan with Orbit cut (1050 X 850 X 560 )	2 Nos	(1500 X 850 X 560 MM)
16	Milling Machine – MMT MITR	2 Nos	MMT MITR
17	Tool Grinder	1 Nos
18	Bench Grinder	2 Nos.
19	Portable Grinder	1 Nos.
Machine Center

CAD/ CAM Systems
Slolution4u

We are equipped with a variety of CAD/CAM softwares including Auto CAD , Mechanical Desktop, Pro E, Solid Work, Unigraphics for 3D Modelling & Mould Designing.

The company offers the functionality of a typical high-end integrated CAD/CAM Design system. In the present environment, corporate strategies are being developed based on the long-term commitment to make changes in the context of the whole organization rather than a collection of individual organizational components.

The strategy that is followed has proved to be effective as the first step towards automating & manufacturing related functions. It ultimately achieves the corporate objective of Computer Integrated Manufacturing (CIM).

EPS [expandable polystyrene] Molding / Thermocole Molding
This is process similar to injection molding where specified PS material is been treated to specific density and been molded in different shape shape and size. Curing will be done with STEAM and COOLING. Mostly this has been term as THERMOCOLE famously, used for industrial packing but there is lot of other industrial application where it can used effectively. We are doing molding for few Industrial product which are used for construction purpose and been export to develop country. We have dedicated set up, machinery, plant to handle volumetrial prodcution jobs for this process.

Infrastructure